Label Finishing Systems

Finish labels.
Without cutting dies.

Digital cutting systems for on-demand label production — from the compact roll cutter to the fully automatic finishing line. Contour cutting, lamination, slitting and matrix removal in a single pass.

Shaping What’s Next

NexCut 240
NexCut 30 – Digital Roll Label Cutter
Entry level

NexCut 30

Digital Roll Label Cutter

The economical solution for digital label finishing on roll materials.

The NexCut 30 is a compact roll-to-roll label finisher for short-run and on-demand production. Featuring a servo-driven blade cutting system, red-light optical registration sensor, web tension control and automatic waste matrix removal, it delivers clean contour-cut labels — with no cutting dies required. It pairs with any roll printer and cuts "endlessly" until the roll is complete.

Materials

Sticker, Glossy Paper, PP, PET, PVC

Applications

Perfect for short-run label finishing: beverage, wine, cosmetic, tea, chemical and food labels and more.

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Features & functions

  • Inline registration mark system with red-light optical sensor
  • Automatic waste matrix removal system
  • Web tension control system for consistent cut quality
  • Servo drive control with touch screen panel
  • Steel thorn and pressure roller media feeding
  • "Endless" cutting until roll completion
  • Compatible with any roll printer
  • Compact and quiet operation (≤ 35 dB)

Included accessories

  • Three cutting blades (30°, 45°, 60°) for varied media thickness
  • Precision blade holder
  • Calibration tool
  • Touch screen control panel

Technical specifications

Working modeRoll to roll
Max. media width340 mm
Max. blank cutting label size300 × 200 mm
Max. contour cutting size280 × 200 mm
Max. cutting speed960 mm/s
Max. down force750 g (3 g/step)
Repeating precision± 0,08 mm
Drive controlServo
InterfaceUSB
CPU64-bit DSP, 32 M Flash
SoftwareLabel Studio (HPGL)
Operating noise≤ 35 dB
Ambient temperature5–35 °C
Machine power150 W
Dimensions (L × W × H)140 × 68 × 65 cm
Weight (net/gross)75 kg / 110 kg
NexCut 240 – Automatic Digital Roll Label Cutter
Best seller

NexCut 240

Automatic Digital Roll Label Cutter

Camera, auto-adjustable dual heads and job exchange — label finishing in a single pass.

The NexCut 240 is a highly cost-effective dual-head blade finisher for pre-cut and digitally printed colour labels, delivering high cutting speed and precision. Its CCD camera positioning system reads the codes printed on the media; the dual cutting heads move automatically to match each label shape — processing different label jobs on one roll fully automatically (job exchange function). With inline cold lamination, a slitting unit and automatic matrix removal, it is a complete finishing line for small batches with many designs.

Materials

Sticker, Paper, PP, BOPP, PET, PVC

Applications

For small-volume on-demand label production: blank, beverage, wine, coffee, cosmetic, chemical, home appliance and toiletries labels and more.

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Features & functions

  • Auto-adjustable dual cutting heads with automatic gap control
  • CCD camera reads printed codes for automatic job exchange
  • Mark point tracking sensor (SICK) for fast digital cutting
  • Constant pressure control
  • Inline cold lamination (laminating liner roller optional)
  • Automatic matrix removal with tension system
  • Slitting system with up to 8 rotary blades, up to 60 m/min
  • Cuts materials up to 330 micron thickness
  • Works inline, synchronized with desktop label printers (Memjet VP, OKI Pro, Epson, Primera, Uninet, etc.)
  • Splicing platform for smooth roll changeover
  • Flexible 7-inch touch screen panel, foldable and adjustable
  • File transfer via network, USB or U-disk

Included accessories

  • Precision blade holder with bearing design and blade compensation
  • 45° die cutting blades for adhesive materials up to 0.25 mm
  • Tungsten steel rotary slitting blades (4 pcs)

Options

  • Printer connection device for inline operation
  • Laminating liner system
  • Additional slitting blades (up to 8 pcs)

Technical specifications

Cutting technologyAdvanced digital die cutting with blades
Cut modeRoll to roll fly
Max. roll diameter290 mm
Max. die cutting speed8 m/min (7 × 15 cm square)
Die cutting precision0.1 mm (repeat)
Cutting media width80–240 mm
Max. label size (W × L)230 × 300 mm
Cut trackContour cut (sensor/CCD camera) / blank cut
Min. distance mark–edge / between jobs2 mm / 2 mm
Cutting heads2 sets
Laminating width225 mm
Film roll diameter230 mm
Max. waste roll diameter300 mm
Slitting width10–230 mm (0.1 mm precision)
Slitting blades4 rotary blades (up to 8)
Rewinder1 set (3")
Software / file formatsAI cutting software; PLT, DXF, PDF
Data transferUSB 2.0 / Ethernet 10/100Base-T / GPIO
Mark sensing methodSingle mark or double mark
Die cutting bladesTungsten steel blades
Working voltageAC 100–240 V, 50–60 Hz, 1000 W
Dimensions (L × W × H)91 × 63 × 74 cm
Weight (net/gross)150 kg / 233 kg
Automatic functionsAuto head distance, auto job change, auto knife drop point, waste removal
NexCut 320F – Rotary & Flatbed Digital Die Cutting Machine
Roll to pieces

NexCut 320F

Rotary & Flatbed Digital Die Cutting Machine

The all-in-one RTP (roll-to-pieces) solution: web guiding, laminating, die cutting and waste removal in one machine.

The NexCut 320F combines digital die cutting and through-cutting into finished individual labels and pieces — with no physical cutting dies. Four cutting heads with automatic distance adjustment, a vacuum suction cutting platform, ultrasonic web guiding, cold lamination and automatic conveyor waste removal make it a complete finishing solution for small and medium production environments. Kiss cutting and full cutting in a single pass: from printed roll straight to finished product.

Materials

Sticker, Paper, PP, BOPP, PET, PVC

Applications

Sticker and label production as finished pieces: signs, labels, stickers and related applications.

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Features & functions

  • 4 die cutting heads with automatic distance adjustment
  • Full cutting and kiss cutting in one system
  • Automatic web guide system with ultrasonic correction
  • Vacuum suction cutting platform for precise media hold-down
  • Inline cold lamination capability
  • Automatic conveyor waste removal system
  • Electric-eye registration, CCD camera optional
  • Touch screen operation and software with automatic blade adjustment

Included accessories

  • Vacuum pump (550 W)
  • Blade holder with precision bearing design
  • 45° tungsten steel die cutting blades
  • Roll rewinder (1 pc)

Options

  • CCD camera for mark registration
  • Slitting device for roll
  • Linear system for backing paper removal
  • Air compressor

Technical specifications

Working modeRoll to pieces (RTP)
Max. roll diameter450 mm
Cutting media width150–340 mm
Max. contour cutting width330 mm
Max. contour cutting length400 mm (kiss cutting: 1.2 m)
Min. cutting length10 mm
Max. die cutting speed6 m/min
Die cutting heads4 (standard)
Cutting precision0.1 mm (repeat)
RegistrationElectric eye (CCD camera optional)
File formatsDXF, PLT
Blade materialTungsten steel, 45°
Data transferUSB or U-disk
Vacuum pumpVortex type, 550 W, 2800 rpm
Working voltage110–240 VAC, 2000 W
Dimensions (L × W × H)160 × 100 × 136 cm
Weight (net/gross)460 kg / 570 kg
Contact

Talk to us

Looking for a demo, material tests or a quotation? Together we will develop the right solution for your label production.

Write an email
Company
NEX Solution GmbH
Address
Linsellesstraße 142
47877 Willich
Germany
Managing directors
Janik Roeber · Christoph Spindler
Email
info@nex-solution.com
Web
www.nex-solution.com